So, I picked up an all-aluminium guitar, more as a work of art than a real instrument.
The neck is held on with bolts, but the heel is at a slight angle, so it soesn't sit quite right; also the headstock is thin and so the tuner posts stand a bit tall.
I've decided I'd like to try out a wooden neck on it and I've got a cheap one I don't mind drilling into (the two body-end screw holes are in a different place to a standard Fender/etc.
I could build it up by stacking washers, but that would be a bit naff. I could try making a bespoke aluminium gasket/sub-frame to fit, but I'm no metal worker.
I'm no wood-worker either, but I reckon I could manage hacking a block of wood to fit. Where might I get a block of wood from though - maybe maple like the neck - any pointers?
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The neck pocket is a bit uneven and drops away a bit on one side.
I'm sure it could have been made to the right size, but ho-hum...
Could get a 2 inch or three inch sycamore "spindle blank" from Stiles & Bates perhaps?
https://www.stilesandbates.co.uk/browse.php/section/58/level/2
edit: these are much bigger than you need. Could browse around for some smaller bowl blanks though and cut one of those down. Also check the postage before ordering just one piece
I think Stew Mac do (or used to do) neck pocket shims, just flat bits of wood. These might be drilled for Fender pattern holes though, but you might be able to find a UK supplier...
Another possibility is you could look around and see if you can find some modeller's plywood. A thin sheet and build it up in sections. (No idea if this is soft enough to affect the sound though.)
By the way stacking up washers as you mentioned might lead to dents in the neck or the aluminium, so you're right that's a bit messy.
I recently made a small neck shim using pine and it worked very nicely, I really doubt anyone would hear a supposed sound difference that you might get from a using one wood or another for the shim.
I'll get my tape measure out later on...
Missed opportunity for an amusing / clickbait thread title there.
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