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so this got pulled apart and the body reshaped - i built it before I kew I should make a templet so the sides were a bit uneven - so i straightened all of those and did some re-shaping.
I put a new neck on - re cut the neck pocket.
Then made new tort plates and repainted in grey and did some relicing...
Formerly TheGuitarWeasel ... Oil City Pickups ... Oil City Blog 7 String.org profile and message
I already had a neck along with most of the hardware to build a Strat partscaster, so when I saw @Keefy's black Squier Strat body with bridge and jackplate for sale here for £35 I decided to build a partscaster. I only have 3 other black guitars (a 339 style, a black paisley Tele style, and a P-bass type) and just felt that I would like a black Strat shaped object.
I knew from the description and photos that the neck pocket had been widened slightly to accommodate a particular neck and had been squared off at the back (maybe for a tele neck), so I was prepared to do some veneer shimming and a bit of jiggery-pokery to get a good fit for the neck, but I hadn't fully planned some of the other issues I would need to overcome with the thinner body (40mm vs 45 or over of a proper Strat). Some of my choices proved to be quite challenging to execute but it has worked out very well and I have a nice fairly lightweight Strat that's much better than the Squier that provided the body would probably have been.
The body is routed for HSH but I didn't already have any suitable humbuckers, so I just decided to make it an SSS guitar.
- Neck: Guitar Anatomy poly satin finished 22 fret 9.5" radius white maple with separate maple fretboard and quite chunky frets (2.7mm wide x approx 1.1 or 1.2mm tall). I've bought one of their necks before that required a fair amount of fret levelling and dressing, but this one was absolutely perfect. I've been used to roasted maple more recently and this white maple one looks very stark and light by comparison, especially the large bare space on the headstock that I may occupy with a decal of some description. It's a really nice neck though. I had to file the nut slots a little deeper but that was all.
- Bridge: Wilkinson WOV01 52.5mm spaced chrome trem bridge with full size block, 6 fulcrum screws, and pressed metal saddles. I swapped the saddles for block steel because I prefer them. The included Squier bridge was actually OK and had a chunkier block than I've seen on a Squier, but the Wilkinson has a push-in arm that I prefer and it needed to be used for something.
- Pickups: IronGear Smokestack pickup set with parchment covers. Alnico V with 42/43 AWG enamel wire. These are described as two coils but not humbucking and with 3 wires that allow you to switch between a reasonably standard output on "one coil" (9, 7, 7.3k DC resistance Bridge, Middle, Neck), and the "second coil" to give a higher output (18.8, 11.8, 12.7k Bridge, Middle, Neck). I think that their description of Coil 1 and Coil 2 is a but misleading and I just tend to think of them as one really overwound single coil with a wire tapped from the middle of the winds. Despite the larger or extra coil the pickups are standard depths.
- Plastics: 11 hole Mint Green SSS pickguard (in between the "almost white but just a hint of apple" and "snot green cheapo plastic keystone tuner button" shades) from https://www.guitarselectric.co.uk
- Electrics: Switchcraft output socket.
Continued in Next Comment .......IronGear recommend 500K Log pots and a 0.047uF tone capacitor. I already had 3 x 500k Push-Push log pots (I prefer them to Push-Pull especially with Fender knobs).
The supposedly Ivory coloured knobs I had are actually more towards a cream colour and I will probably change them to parchment.
Enclosed 5-way blade 28mm deep switch from Axetec (SW006 here: https://www.axetec.co.uk/guitar_parts_uk_049.htm). I knew the floor of the control cavity would be too shallow for the 33mm deep CRL type switch, and I've found these enclosed switches to be very reliable.
The neck overhang was quite a thick one on this neck and the heel would not press down completely into the pocket in the body with the pickguard under it, so I sanded off some of the thickness underneath it while leaving enough wood for the tang of the last fret.
I had to shim the sides of the neck pocket with hard wood veneer and do a bit of precision sanding to get the neck perfectly centred. I suspect a little bit of the wood from the rear of the pocket may have been removed while the original owner was widening the pocket and squared it off, because with the neck heel right back into the pocket the bridge saddles would have been right at the extremes of their rearward movement. What we used to call "plastic putty" and clingfilm are very useful for jobs like this. 2-part epoxy putty that looks like a Battenberg sponge cake with thick marzipan covering and you just squeeze it together to mix. Cover the heel of the neck with clingfilm, place the mixed putty against the back wall of the neck pocket and a little around the corners, push the neck into place while measuring to the High E saddle in an optimum position, and secure until it cures. This created nice hard packing from the back wall of the pocket and filled the space in the square corners where the rounded heel would be.
I had already held the shallower 5-way switch inside the control cavity to make sure it wouldn't touch the bottom, and I had done the same with the Push-Push switched pots, but I hadn't taken into account the thickness of the shakeproof washers and the adjustment to get the knobs down as flush as I could. I realised that they may actually be pressing on the bottom of the cavity or else there was no space between the base of the pots and the floor to accommodate the thickness of a stray wire, so while I had the Dremel and grinding bits out I deepened the floor of the cavity in those areas before screening it all with copper foil.
For some reason the hole for the bridge ground wire was through the middle of the bridge pickup cavity into the spring cavity below it. The extra thickness of having 3 wires from each of the pickups each twisted into their own bundles made the space under the bridge pickup pretty tight, so I drilled a new hole from close to the top end of the switch through to the side wall of the spring cavity at the claw end (see above photo).
Next came the pickguard modification. Even though I had moved the neck about 1 to 2mm forward in the neck pocket the pickguard still wouldn't fit in against the back of the neck while also clearing the front of the bridge plate, but I couldn't just shave off plastic from the neck pocket end because the bottom horn of the pickguard would have been onto the body curve and the switch would have been too far forward to fit the front of the cavity. Conversely if I had just deepend the cut-out around the bridge the bottom tone pot would have been too far back to fit the control cavity and the middle pickup would have been hard up against the rear of it's own cavity. I ended up having to take plastic off both ends to get it all to fit. A sharp safety blade used as a scraper is perfect for this kind of job.
Electronics
I decided that, while I was putting together a Strat with the option of individual "boosts" on each pickup, I may as well add a micro toggle switch to get the neck pickup into the mix along with the bridge and all three enabled. I asked a question about this without realising at the time that this is what the so-called "Gilmour Mod" comprises. I thought I had ordered the mounting plate that is held in place by the front two pots and recesses the switch deeper below the hole in the scratchplate to make it less obtrusive, but discovered I had forgotten to order it. Instead I simply filed the end of the soft metal chromed toggle lever a bit shorter and rounded it. The micro switch has a key down the threaded collar and a corresponding washer that has a locating pin which goes into a hole alongside the collar hole to stop the switch spinning. I used that immediately underneath the pickguard and carefully bored a little hole into the underside of the pickguard (about half way through it) for the locating pin to fit into. I didn't need no stinkin' fancy bracket? (see my comment here regarding fitting of the mini toggle switch: https://www.thefretboard.co.uk/discussion/comment/4312871/#Comment_4312871)
Continued in next comment .....
I obviously knew that the block on the Wilkinson bridge was a full length one and therefore longer than the Squier one, but I had done a dry fit and the block had a tiny bit of clearance from the level of the back of the body so it wouldn't rub on the cover plate. What I hadn't taken into account was that with the bent ends of the springs in the holes in the block it would place them higher, and in this case the holes in the block for the spring ends were a fair amount shallower than the length of the bent section of the springs. After much consideration I decided to drill the holes a little deeper while maintaining the same angle (they aren't absolutely vertical and you have to be careful of drilling through the front side of the block) and then get the Dremel out again and grind some nice smooth flared grooves from the front edge of the block back to the spring holes so that the thickness of the spring wire was down into the block. For smoothing metal really finely like this I find the various profiles of Ruby polishing stones are excellent. https://www.reidtimber.co.uk/ruby-polishing-stones
Playability and Sounds
The "Gilmour Mod"? I'm glad I decided on this as a bit of an afterthought because I quite like the bridge and neck pickups together. With all three pickups on it allows for a slightly different sound option, but I don't think I will use that one much.
A nice project, with it's own complications to overcome, but one that plays really nicely now that it is fully set up. It did take quite a bit of experimentation to get the pickup heights adjusted to sound their best.
Mira original inspired
Black Limba body
Mahogany neck profiled modelled on my 94 McCarty
Carbon fibre reinforced with 2 way truss rod
Rosewood board with Bashkin style fret markers in pink ivory and maple
Neck pinstripe maple and ebony binding with concealed fret ends
25” 24 fret scale
Double cutaway
Stoptail
Volume, Tone, 3 way and coil taps
Tonerider Birminghams
Kluson open backed tuners
Bone nut
Satin finish
probably going up for sale in the classifieds shortly - DM for detailed pics if interested
https://share.icloud.com/photos/07aynDB1we6nKG0pBIc0HTzbw
cheers, Pete