Scratchplate/pickguard cutting: tips anyone?

BahHumbug · June 2023

I’m about to cut out a Strat scratchplate to take a humbucker. The last time I did this I was about 15 and must have used hand tools.

This time I’m thinking of using a router. The smallest bit I have is 6mm diameter, so I guess I’ll have to do the corners by hand. Never used the router on plastic before, so it’s a little leap into the unknown.

Anyone got any tips? Anyone think they know the best way of doing this job?

Thanks

SteveRobinson · June 2023

6mm diameter should be fine I think. It might be best though to do most of the work using a bigger bit then just using the 6mm one to get into the corners.

Do you have a template? Or a router table?

You should remove as much material as you can first either with a drill or saw.

Go slowly, don't try to remove too much plastic too quickly or or can grab and you'll get tear-out.

I made this one the other day from a no-hole pickguard.

https://twitter.com/manguitartech/status/1670799704194527232

BahHumbug · June 2023

Thanks @SteveRobinson , that’s really helpful.

I had a homemade router table but it’s quite old and has warped, so, um, no. I was thinking of spending quite a bit of time on making a template or being careful with fences - my router experience tells me it’s all in the prep!

I take your point about removing the bulk by some other means and then cleaning up the edges with the router. Smashing. Thanks again.

Nice job BTW.

SteveRobinson · June 2023

It's worth getting a template, speak to @Simo ;;

BahHumbug · June 2023

Just checked his website. Nice shiny templates

Funkfingers · June 2023

SteveRobinson said:
peperami to mint

I am not keen on the pale green mint but anything is better than those three-ply torty 'guards that omit the lower white layer.

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Scratchplate/pickguard cutting: tips anyone?

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