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Had a busy couple of years building an extension on the front of my house, replastering the front room and various other jobs around the place. Also had a lot of building/plastering jobs for other people that has kept me too busy to do any fun stuff.
Part of redoing our front room included disposal of our old 1930's double iron frame upright piano, which was badly in need of restringing/tuning. This is now in pieces in my wood pile, a nice surprise to this is that it has a mix of different woods underneath the mahogany veneer, Ash, Poplar and a few pieces of mahogany, perfect for guitars.
All of which brings me nicely back to the present and a nice little project to get my teeth stuck into...
I have been asked to build a BC Rich Mockingbird inspired guitar and just started working on the through neck, which is multi-laminated oak and Ash (pictures will be uploaded shortly)
The body wings will be made out of Poplar. (originally was going to use oak, but the table I had been given didn't work out)
Going with a 25.5 inch scale, 4+2 headstock, dual humbuckers and probably a wraparound bridge.
The Hardware is yet to be decided on, as well as the type of finish and fretboard material.
Looking forward to this build!
Base theme by DesignModo & ported to Powered by Vanilla by Chris Ireland, modified by the "theFB" team.
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Please excuse the mess in my workshop, should really get it tidied up, would make it a lot easier to find everything.
First job was doing the neck laminate, went with oak in the centre and Ash either side, I left the mahogany veneer on as well to give it a darker stripe between the woods.
It was then time to cut the headstock angle with my new Japanese saw that is a really nice addition to my tools. Makes light work of getting through the dense woods.
Then marked out the headstock and worked out the position of the tuners.
Cut, chiselled and smoothed out the pickup cavities. Will do the cavity side sections and wiring cavities in the wings before gluing them on.
Then started shaping the neck edges with the Shinto rasp, still amazed at how good they are for this type of work.
Then printed out the template for the body and checked the positioning.
Next job will be cutting some of the Poplar for the body wings. I will do some shaping on the wings, the neck profile and headstock before gluing the body on.
Drilled the tuner holes and started shaping the headstock, still needs more sanding, but a good start.
And then got the volute and back face started.
Volute shape finished from headstock side, will just need to be done on the neck side once I get the neck profile done.
Sanded to 400 grit and cleaned with white spirit. Will have another sanding once the neck profile is done and the other side is finished.
After gluing up a couple of pieces of the poplar for the top wing, I sketched a rough outline of the shape
Then set about getting the excess wood off and getting some shape into it, leaving some clamping points which can be cut off afterwards
rough shape done, through neck cut close to size
Next up is cutting and gluing some pieces for the bottom wing.
The good thing about doing the body in two pieces this way is that you can do the wiring and control cavities before gluing.
After gluing, clamping and leaving to dry for a few hours it was onto the rough shaping in, again leaving clamping points
The control cavity from the back
And all lined up.
Need to get some bits ordered before the next section, hopefully they will not take too long to arrive...
While waiting for parts to arrive, I decided to get on with making the control cavity cover. Cut a piece to the right size
Then got the chisels out and started cutting out the ledge
Once deep enough it was on with flattening the cover to fit correctly, testing in place and adding the thumbnail access slot (bottom of the picture). Still need to put the magnets in, happy enough with the grain matching, not perfect but close enough.
The truss rod had arrived, so marked out the position and chiselled around the edges.
Then on with the chiselling...
Testing in place. Almost there, just a bit more.
And it's in. Nice tight fit and access slot almost finished.
Just need to tidy the edges and finish the access slot.
Next on the list was flattening the wings to the same thickness as the through neck. I put some pins in the wings, lined them up and clamped it all together. After a short while sanding they were level.
Sanded up to 240 grit and cleaned with white spirit
Then it was out with the chisels and I set about doing a sunken area for the wraparound bridge. This is similar to something I did on the Def Robot Flying V a couple of years ago, It means I don't have to do a neck angle, which on a through neck can be a pain and makes it easy to get the string height correct.
After a lot of chisel work and small amount of sanding it was ready for testing with the bridge.
And testing the string height with a spare piece of fretboard (which isn't big enough for this project, waiting on the fretboard wood to arrive)
There is a small drop towards the bridge, which allows for plenty of adjustment.
Testing with pickup rings
Plenty more sanding to be done, but that will wait until the wings are glued in place. The sunken area will need to drop a bit more to allow for the posts, but that can wait.