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The tone has come loose so it's just volume now.
http://www.emgpickups.com/contacts
Running without tone pots makes them louder and brighter but an 85 should still sound meaty in the bridge. I think something may be up
If they're the later ones with the push-connectors on the bottoms of the pickups (I can't remember when they started using those) check that they haven't got corroded, as well as anything else that could be wrong with the wiring.
"Take these three items, some WD-40, a vise grip, and a roll of duct tape. Any man worth his salt can fix almost any problem with this stuff alone." - Walt Kowalski
"Only two things are infinite - the universe, and human stupidity. And I'm not sure about the universe." - Albert Einstein
Since I have your attention, is it normal that it's almost impossible to balance the output in an HSH guitar with EMG's? Can balance the two humbuckers (they're not really humbuckers I know), but the S by itself is a much lower output. I've put it as close to the strings as possible and lowered the other 2 quite a bit, but still a big difference in output.
Yes, the difference in output is quite extreme and I wouldn't be surprised if you can't balance them. If anything EMGs are less affected by distance from the strings than passive pickups so you probably won't be able to make a lot of difference like that.
"Take these three items, some WD-40, a vise grip, and a roll of duct tape. Any man worth his salt can fix almost any problem with this stuff alone." - Walt Kowalski
"Only two things are infinite - the universe, and human stupidity. And I'm not sure about the universe." - Albert Einstein
The 81TW is also lower output, splits towards the bridge, and the single coil sounds like an S. The humbucker is a less aggressive sounding 81 with slightly more bass if you account for the level difference. The 81TW is noticeably deeper than other EMG humbuckers so check the depth on the site.
The 85 is very loud and fat, I personally wouldn't be happy with an S with it as they're low output and bright sounding. If you want to use S my recommendation is use 89 or 81TW. Or an 81 if you like them and don't mind a little output difference (the 85 is much louder than the 81, but the 81 is marmite in the bridge). If you want to change the single then the SLV is hottest that I'm aware of. SA can also work as its fatter and a bit higher output than the S.
With EMGs as you run them further away from the strings they can get a bit dull - so if you've got a bigger mismatch like an 85 and an S, by the time you've got the 85 very low it might sound a bit dull and lacking attack.
IMO the 89 is a fantastic pickup, very versatile. I think @ToneControl likes them also
@guitarfishbay
I said I had an S in the middle, but I don't really know! This guitar is so well used that the plastic casing of the pickups has corroded in parts (!!) and only one of the bottom stickers survived for the 85s. Since these pickups are about 25 years old maybe that's a clue to what the single is.
From the FAQ http://www.emgpickups.com/faq
"You can tell the specific model of your pickup by the color of the EMG logo. A gold logo means the pickup uses Alnico magnets, silver means ceramic magnets, grey for ceramic and steel, and copper means it's a dual mode pickup. For example, if you have a humbucker sized pickup with a silver logo, it is an EMG 81; with a gold logo, it’s an EMG 85. The identifying logo color for most of our pickups are listed on the spec sheets available on their product pages online under 'info'."
SA is alnico and S is ceramic. The only other covered strat pickup is the SLV, but I don't think it was released until the Musicman Luke 2 was released, which I think was mid-late 90s, and even then it was unlikely many people put them in other guitars. In fact even now they're hard to find. All the other EMG strat sized singles are open pole.