DIYers - wood buying advice...

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Drew_TNBDDrew_TNBD Frets: 22446
Hey peeps.

I wanna get some wood for some acoustic panels I want to build. I want the cheapest nastiest stuff, provided it is structurally sound and isn't going to fall apart on me. It wont be on display, it's literally just a big picture frame.

So I'm thinking something like pine or redwood? I want planed 25x100mm boards, ideally cut to length but if not then at least 1.5m per board. I need 24m aroundabouts, and I can cut them myself.

I need 12x 1240mm lengths, and 12x 600mm widths. Slab a block of Rockwool in it, cover it in some pretty looking fabric... job should be a good'n!

So where is the best place to look? I'm in London, and I'm scoping things out. Looked at The Builder Depot. Looks like £36 for the wood, but £48 for delivery... which is kinda extreme. Hoping to do better than that. There is a Travis Perkins up the road from me, but I heard they rip off the public, I've got a quote request in with them anyway just to get a price. Jewsons don't have public prices it seems, so gotta call them up.

I'd rather go to a smaller business, but I know shit all about buying wood, and I'm hoping for a bit of guidance!

We did this at work recently, but the lengths we got were a lot longer than mine, and my boss handled it all so I don't know how much she paid. I'm gonna ask her, but thought I'd ask here too.
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  • SambostarSambostar Frets: 8745
    edited April 2015

    Redwood in the UK is pine, Scot's pine usually, not Metasequioa.  Call up a timber merchants and you'll get some decent stuff with a low moisture content that size.  Jewson's expensive nbut decent whitewood.

    Can you not use MDF? Or cheasp foreign ply or Wisa board birch play is quite fancy and a bit more expensive.

    I just scored a load of 1/2 inch x 8" stuff free as offcuts at our local timber yard.  Perfect for making drawers with.

    Go to a proper timber yards and they'll have everything from Meranti to Sapele to Albizia, cut to your specs.

    You will pay over the odds for anything over 6 inches at 19 or 25mm thick. 

    You're thicknesses in PAR (Planed all Round) joinery quality softwood will be 16 up to 75mm wide. 19 up to 175mm and  25 up to 300mm from a good timber merchant, although you will pay over the odds for something that wide.

    Those thicknesses are before planing so take off another 5 or 6mm (1/4") for the actual thickness

    Backdoor Children Of The Sock
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  • SambostarSambostar Frets: 8745
    I know nothing about Acoustic panels, but I'd presume you'd want the opposite to want you'd want in a guitar body, ie you knock it and it'd dead with no resonance.  Quality, knot free, pine joinery wood will resonate till the cows come home.  MDF is like a compressed chipboard with smaller fibres, it has no grain, so as long as you support it with battens and drill your screw holes and countersinks it'll be fine.
    Backdoor Children Of The Sock
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  • SambostarSambostar Frets: 8745
    I think my brain just fell out of my ear.
    Backdoor Children Of The Sock
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  • Drew_TNBDDrew_TNBD Frets: 22446
    Sambostar said:

    Redwood in the UK is pine, Scot's pine usually, not Metasequioa.  

    *hands back mancard*

    Thanks Sam. That was helpful. I've found a few timber yards. Not close by, but they do delivery. So will fire off some emails and phone calls.
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  • Drew_TNBDDrew_TNBD Frets: 22446
    Sambostar said:
    I know nothing about Acoustic panels, but I'd presume you'd want the opposite to want you'd want in a guitar body, ie you knock it and it'd dead with no resonance.  Quality, knot free, pine joinery wood will resonate till the cows come home.  MDF is like a compressed chipboard with smaller fibres, it has no grain, so as long as you support it with battens and drill your screw holes and countersinks it'll be fine.
    The wood isn't really that important to be honest. It just needs to hold together and not fall apart. It's the mass of the acoustic material that you use that does all of the absorption work. You can get down to about 100hz with 100mm thick Rockwool.

    Well... low end isn't my problem ... yet. My problem is the high-end, so I need to calm that down first and then look at some bass traps afterwards.
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  • SambostarSambostar Frets: 8745
    edited April 2015

    You have to think composite materials, nothing is great in it's own right.  It's like the human race.  Joinery softwood will warp.  MDF has no tensile strength as t has no grain.  Fuck, Orientated Strand Board (OSB) would do if there are enough battens to straighten and strengthen it.  That stuff is cheapest.  I'd go with OSB and a softwood frame, basically a shed roof and then staple your insulation to that and upholster it with your Sanderson.

    40mm No. 5 Screws, sawn battens 1 x 1.5" for stuctural frame, drill, countersink bit, wood glue of you feel like an expert, chopsaw. measure tape, pencil and a bit of rough sandpaper on a block to smooth the edges.

    B&Q will cut your OSB to size. 11mm or 18mm.  11 will do with a frame. Comes in 2440 x 1220 sheets (8' x 4').

    I don't think OSB is recommended for speaker cabinets, although that might be because it looks messy, but it's the lightest, MDF or chipboard will weigh some, softwood will cost a small fortune and OSB is the cheapest and like I said I think B&Q will run the saw along it and charge you per cut and by the sounds of your metropolitan area it sounds like B&Q is probably your best option price wise

    Just get a couple of 1240mm battens for it and some cross brace battens at 18" intervals or something, that'll be solid, could use 1" x 1", but I donno if B&Q do that size.

    Seriously, the cheapest would actually be to steal someone's shed roof.

    Backdoor Children Of The Sock
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  • SambostarSambostar Frets: 8745
    edited April 2015

    If you want a more substantial frame use CLS (Canadian Lumber Size), it's planed and has bevelled edges, 2 x 3 or 2 x 4 +
    (45mm x 75 or 90 or 6" or 8" or whatever).  It's cheap, used for stud walls and such.  B&Q do that I am pretty sure.;

    Any softwood timber at that thickness with those widths will be joinery graded and cost an absolute fortune.  So much so that it won't be that much more to get American White Oak.

    Backdoor Children Of The Sock
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  • Drew_TNBDDrew_TNBD Frets: 22446
    Hmmmm... is OSB gonna be structurally sound? Never done anything with it before. These things need to hang on walls and the ceiling from hooks and/or butterfly clips most likely. They wont be too heavy, but I'm limited with space. So I can't start going crazy with battens and that.

    Shit... the ones you buy from GIK Acoustics (we have a few at the office studio) are made from stripwood and PLASTIC! Kinda overpriced when you look at them, coz a pack of 3 costs you £170 from GIK. I can build all twelve for around that I think. Not even sure I need twelve, but the Rockwool comes in packs of 4 and I definitely need 8 or 9. I would do just 8 and see what happens... but that third pack would then cost me another £30 delivery. So may as well get all three packs at once and just make 12!

    Anyway.. back to wood... the resonant characteristics aren't important at all. It's just a picture frame basically, and they're not going to resonate because of the rockwool framed in them.
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  • SambostarSambostar Frets: 8745
    I have this idea of two sheets of 8 or 11mm OSB and two one inch thick frames all screwed back to back with foam in the middle and then sound insulation on top.  I donno, look up what they are making speakers out of.  I don't think OSB is frowned upon, just that it is rough as guts looking for hi fi speakers
    Backdoor Children Of The Sock
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  • SambostarSambostar Frets: 8745
    edited April 2015

    The only way to get thin, but wide softwood cheap is to go down to a sawmill get order some Douglas Fir or Larch Waney edge, but then the moisture content will be around 40%.  I've got some I'm drying out left over from a shed I built for someone.  95% of it will split or warp, but hopefully there will be something I can plane and build something out of.  Some of them are 50cm wide+.

    A 12 stone full grown man can jump up and down on 11mm OSB with beams spaced at 40cm without it moving too much, on a shed roof if that gives you some idea.  With beams at 60cm, it may bend a bit but bounce back, but you won't go through it unless it's wet and rotton.  OSB, as a material is your lightest and strongest/weight option.  Only problem is the splinters are evil and corners need support with a batten otherwise they splinter of dropped. 

    It doesn't needs battens for strength, it needs them for rigidity and to keep it straight and true and to protect the corners.  Equivalent ply or MDF will be much heavier and MDF less strong at 11mm and ply about the same as OSB, maybe slightly stronger.

    Backdoor Children Of The Sock
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  • Drew_TNBDDrew_TNBD Frets: 22446
    Hmmm... maybe I should take this approach instead?

    That's similar to what I was thinking... but instead of building 100mm wide frames, he's gone for two smaller frames, with the rockwool sandwiched between them.
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  • SambostarSambostar Frets: 8745
    Composite materials, that is what I'm talking about.  Just a frame with no board at all.  Seems like the lightest idea to me.  But your framing joints will have to be strong.  Big screws down the end grain will do, or metal corner braces
    Backdoor Children Of The Sock
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  • SambostarSambostar Frets: 8745
    Taste the DIY, Feel the manliness.
    Backdoor Children Of The Sock
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  • Drew_TNBDDrew_TNBD Frets: 22446
    Yeah I was gonna use those L brackets, coz I think we have a bunch of spare ones at work. They might be a bit hench for thin moulding strips though. I'm sure there will be some sort of solution.

    But yeah... for cheapness I'm leaning towards just a frame, and I like the exposed sides in that one picture too - it helps quite a bit with absorption.
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  • SambostarSambostar Frets: 8745
    edited April 2015

    Yeah I reckon frame better, lighter and any board/sheet will have to be extra insulated to fight the reflection.  When I'm making shed frames out of tannalised 4" CLS, I just drill a couple of screw holes across the grain in the long beams and slightly into the end grain of the perpendicular corner piece for location, then drive 160mm screws down into the end grain or countersink those hex head coach screws as they are quite good.  It pulls it all tight and so long as it's square and flat and cut square, it stays square.

    It looks like a sofa, basically light and nothing to it.

    Actually the coachscrews that Jewson do are great, they come with a driver bit.

    With moulding strips you might get away with a thin screw, but probably best biscuit joined and glued.  You could always double up and offset the joins.  Pity you haven't got a tablesaw, a biscuit joiner really and some sash clamps really.

    You could always drill long countersinks and use smaller screws like No.4's.

    Something that thin would be better off with rebated half lap joints or plates to keep it square.  You can buy framing plates at the builders merchant.

    Backdoor Children Of The Sock
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  • Drew_TNBDDrew_TNBD Frets: 22446
    edited April 2015
    edit: nope. Fucked up my maths. Doh.
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  • I should've taken some photos when I bastardised some GIK panels late last year.

    I took apart four GIK 242s, added extra insulation (10cm rockwool), and recovered in different fabric.

    They are made with 4 pieces of wood for the frame (no reinforced corners), black fabric covering the front of the wood (which insulation goes in front of), and some stiff card like stuff on the sides to keep it rigid.  Then the 'nice' fabric goes over the front and is stapled to the back.

    FWIW I got my GIK panels from their eBay returns account, roughly 50% of new.  When you do the bass traps definitely consider something bigger for the corners if you have space.  The biggest change I noticed is when I got a pair of GIK soffits on customer return... yes they were still expensive but that is the first time bass actually noticeably started clearing up in the room.

    If you're looking for wood local places often don't even advertise their prices, round here anyway.  You'd have to call up/go in.

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  • Also in my man defense I didn't have a drill or staple gun when I first got a couple of panels... 


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  • Drew_TNBDDrew_TNBD Frets: 22446
    Realised I fucked up my maths. I said 12 of each size... but that would only give me enough wood for 6 panels. Idiot.

    Also, co-worker said I probably don't even need 12 panels. Go with 8 initially. So if I do that, it might bring the price down a bit on the Rockwool, but the price might increase on the wood, as what I actually need is 16x 1242mm and 16x 600mm.

    All in all though, totally doable.
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  • SambostarSambostar Frets: 8745
    Also in my man defense I didn't have a drill or staple gun when I first got a couple of panels... 


    You have failed at manliness.  Pass me the euthanasia injection.
    Backdoor Children Of The Sock
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